Body Armor Maintenance 101: Tips to Extend Its Lifespan

Body armor does its job when you take care of it.

You don’t need to be an expert to keep your gear in top shape, but a few good habits can go a long way. Whether you’re using steel plates or soft armor panels, this quick guide will show you how to protect your investment and stay mission-ready.

Why Body Armor Maintenance Matters

Body armor is built tough, but it’s not indestructible. Over time, exposure to the elements, moisture, rough handling, and neglect can wear down its effectiveness. If you rely on armor plates for protection, regular maintenance helps ensure they’ll perform when it matters most.

Neglecting care can lead to:

• Reduced ballistic performance
  
  
• Hidden structural damage
  
  
• Shortened service life

Taking the time to inspect and maintain your armor keeps it reliable and keeps you safe.

Cleaning Tips for Different Types of Body Armor

Soft Armor (Kevlar or Aramid Panels):

• Use a damp cloth with mild soap to wipe the surface.
  
  
• Never submerge in water or place in a washing machine.
  
  
• Let panels air dry flat and do not use direct heat.

Hard Armor Plates (Steel or Composite):

• Wipe down with a dry or slightly damp cloth.
  
  
• Avoid abrasive chemicals or wire brushes.
  
  
• If your armor plates have a coating (e.g., anti-spall or rust-resistant), inspect for chips or damage and touch up if possible.

Steel plates for body armor are especially prone to rust if not properly maintained. Keep them clean and dry after use.

Best Storage Practices

Where and how you store body armor affects its condition more than most realize.

• Store flat in a cool, dry place.
  
  
• Avoid prolonged exposure to sunlight or high heat.
  
  
• Don’t leave it in the trunk of a vehicle.
  
  
• Keep armor in its carrier or in a soft case to prevent dust and debris.

Even the best plates for body armor can degrade if they’re constantly exposed to poor conditions.

How to Inspect Your Armor Plates

A quick inspection once a month or after heavy use is worth the time.

Look for:

• Cracks, dents, or warping in hard armor plates
  
  
• Rust spots on steel plates
  
  
• Delamination in composite materials
  
  
• Tears or fraying on soft armor panels
  
  
• Signs of water damage or odor

If you notice anything out of the ordinary, it might be time to replace your gear. When in doubt, check with the manufacturer’s warranty or testing guidelines.

What to Avoid

Good intentions can still lead to damage if you're not careful. Here's what not to do:

• Do not bend or fold soft armor.
  
  
• Do not paint or drill into your plates.
  
  
• Do not use bleach or harsh chemicals.
  
  
• Do not tumble dry any body armor.
  
  
• Do not store armor under heavy objects.

Each of these can compromise the structure and performance of your gear.

When to Upgrade or Replace

Even well-maintained armor has a shelf life. Most manufacturers list an expiration date, typically 5 to 10 years, depending on materials and use.

You may also want to upgrade if:

• Your threat environment has changed
  
  
• You need lighter or thinner plates for mobility
  
  
• Your current setup doesn’t meet new standards

If you’re relying on older steel plates for body armor, newer designs might offer better protection at a lower weight.

Contact Kontek Industries

If you need an affordable NIJ-certified plate for an active shooter response kit, for an emergency responder kit, or if you are looking for a certified plate at a great price point, the Raider line of armor from Kontek will meet your mission needs. Kontek’s Raider plate set includes NIJ-III certified and NIJ-III+ tested ballistic plates for body armor that are best suited for law enforcement, security, and civilian markets.